Manufacturing

From granule to finished bag, all under one roof

Baheti Polyfab's plant at Lambia Khurd, Bhilwara (Rajasthan) runs every stage of woven packaging on one 3 lakh+ sq ft site.

Circular looms weaving PP fabric
Tape extrusion line
Loom shed with packed sacks
18,000 MTwoven fabric capacity a year
80,000bags produced a day
300circular looms
24 lakh+FIBC bags a year
720 MTLD liner capacity a year
3 lakh+ sq ftintegrated site

How we make it

Six stages, one site

Every stage, from design and manufacturing to quality testing and delivery, is in our own hands. That means consistent quality, competitive pricing and on-time delivery.

  1. 01

    Raw material

    Virgin polypropylene blended with CaCO₃ filler and additives.

  2. 02

    Tape extrusion

    Lohia Lorex-1600 lines draw film into high-tenacity tapes.

  3. 03

    Circular weaving

    300 Lohia Nova-6 looms weave tubular and flat fabric.

  4. 04

    Lamination & coating

    BOPP lamination and 10–30 GSM extrusion coating.

  5. 05

    Printing

    Roto-gravure and flexographic printing in multiple colours.

  6. 06

    Conversion

    Bag conversion, LD liner insertion and FIBC fabrication.

Plant & machinery

Our equipment

5Tape plants
Lohia Lorex-1600
300Circular looms
Lohia Nova-6
2Lamination plants
Navrang
2FIBC lines
Bulk bag production
2Valvomatic machines
Block-bottom valve bags
2LD liner lines
Saturn Technic
1Roto-gravure printer
Fadia
2Flexo printers
Sharda Flexo
9Bag conversion machines
BCS, back-seam and stitching

Growth

Since 2020

At launchToday
Tape plants25
Circular looms116300
Woven fabric capacity (MT / year)10,80018,000
FIBC bags / year—24 lakh+
Team size150+600+

Growing responsibly

Green initiatives

Resource-efficient production

We use materials, energy and water carefully and keep waste and emissions low.

Renewable energy (planned)

A solar plant or windmill is planned to reduce power drawn from the grid.

In-house recycling (planned)

A recycling plant is planned to reprocess waste from our own production.

Tell us what you pack

Send the product, bag size and monthly quantity. Our team will reply with a specification and price.